, Cov Yuav Tsum Ntsuas: hloov dua siab tshiab los ntawm cov khoom lag luam ua haujlwm rau pwm tsis tau
1. Kev txheeb xyuas kev txheeb xyuas cov khoom ua haujlwm thiab kev tsim khoom lag luam
Lub luag haujlwm tseem ceeb ntawm kev customizing pwm yog hloov kho cov neeg siv khoom hauv kev ua haujlwm tsis raug. Siv automotive hauv sab hauv ua piv txwv, cov neeg yuav khoom muaj cov qauv kev lag luam zoo xws li "ib qho khoom siv nyiaj tsawg dua lossis sib npaug ntau dua li 5000 daim". Cov pab pawg tsim tsim nyog kom ua tiav cov kev cai hloov dua siab tshiab los ntawm cov kauj ruam hauv qab no:
Khoom Siv Tau: Xaiv PC / ABS Alloy lossis Hloov PP nrog cov khoom lag luam flasility uas yuav tsum tau ua tiav, thiab cov khoom siv Flience.}}
Cov qauv kev ua kom zoo dua: txiav txim siab txoj haujlwm thiab ntau ntawm cov rooj vag los ntawm kev tsom xam kom tsis txhob muaj Weld cov cim ntawm cov chaw ua haujlwm; Txais cov "zais rooj vag + kub khiav" cov phiaj xwm, cov seem ntawm lub rooj vag yog tswj tsis pub dhau 0.1mm;
Txheej Txheem Qhov rai txhais lus: Raws li cov khoom muaj thiab cov qauv khoom siv (80-130 feeb) yog txiav txim siab los muab lub hauv paus rau kev tsim cov pwm txias thiab ejection mechanism.
2. Kev tsim kho ntawm multidimensional yuav tsum muaj kev xav tau
Rau cov khoom nyuaj xws li cov cuab yeej kho mob, nws yog qhov tsim nyog los tsim kom muaj ntau - qhov seem, tus nqi, kev cai, thiab lwm yam kev cai. Piv txwv ntawm qhov yuav tsum tau ua kom haum rau cov ntshav tes txiav txim siab plhaub tes hauj lwm:
Cov kev xav tau tshwj xeeb rau qhov ntev
Txoj haujlwm yuav tsum xeem dhau IP67 Kev Ntsuas Dej; Qhov chaw tseem ceeb yuav tsum tau kom tiv taus 100000 nias; Cov zaub qhov rai lub qhov rai xav tau kom muaj kev sib phim nrog kho qhov muag
Tus nqi ntawm ib txheej pwm yog tsawg dua los yog sib npaug ntawm 250000 Yuan; Ib daim khoom raug nqi tsawg dua los yog sib npaug rau 12 yuaan
Kev cai ua raws li ISO 13485 cov cuab yeej siv kho mob zoo; Biocompatibility yuav tsum tau USP chav kawm vi ntawv pov thawj
Kev tsim khoom yuav tsum tau tshaj nrog kev txhaj tshuaj uas muaj sia nyob (txhav tas nrho ntawm 280 tons); Txhawb Nqa 24-teev kev tsim khoom txuas ntxiv; Pwm hloov sijhawm tsawg dua lossis sib npaug li 30 feeb
Los ntawm kev txheeb xyuas matrix, cov kws tsim qauv tuaj yeem qhia tau cov hom phiaj ua ntej: kev ua kom muaj kev txwv tsis pub muaj pwm thiab cov khoom siv los ntawm kev xaiv cov qauv pwm thiab cov khoom siv; Lub sijhawm hloov pauv hloov tuaj yeem ua tiav los ntawm cov qauv interface txheem.
2, Cov Qauv Customization: Kev sib koom ua ke ntawm cov qauv tsim thiab kev siv thev naus laus zis
1. Kev yoog nrawm ntawm Modular pwm
Rau cov qauv me thiab cov kev xav tau me me, tau txais cov pwm hluav taws xob modular Modular Modular yuav ua rau muaj kev txhim kho kev txhim kho. Noj xov tooj ntawm tes xov tooj Mould ua piv txwv, cov qauv tsim customized yog raws li hauv qab no:
Kev xaiv platform: raws li cov ntaub ntawv 3D muab los ntawm cov qhua tuaj noj mov, xws li Longji Lak Txuj Ci Tus Qauv), thiab tshwj tseg 10% ntawm cov pwm thav duab loj me me rau kev hloov kho yav tom ntej;
Ua hauj lwm interigle: Tsim hloov cov qauv tseem ceeb ntawm cov khoom lag luam thiab cov qauv xauv "kom ntseeg tau qhov tseeb dua lossis sib npaug rau 0.005mm;
Cov pwm hloov hloov tshiab: kev sib xyaw ua ke Cheebtsam xws li kub khiav tig los ntawm cov pwm ntawm cov pwm los ntawm 8 teev mus rau 2 teev.
Ib qho chaw tsim khoom ODM tau compressed lub voj voog kev txhim kho ntawm cov xov tooj ntawm tes ncej puab los ntawm 45 hnub dhau los ntawm cov phiaj xwm no, thaum txo cov nqi hauv lub tswv yim los ntawm 30%.
2. Lub tswv yim tshiab tsim los daws cov kev xav tau tshwj xeeb
Microstructure Txoj Kev Siv Tshuab
Rau cov khoom lag luam uas xav tau kev ua haujlwm kho qhov muag (xws li cov teeb tsa lub teeb ntawm lub teeb, anti Refactive Films), xws li Microfluide Chips), cov pwm xav tau kev sib xyaw micro nano qauv. Cov ntaub ntawv tsim ntawm pwm rau lub teeb taw qhia phaj ntawm ar tsom iav:
Microstructure replication: Siv cov txheej txheem sib xyaw ntawm "Nickel plhaub electroplating + UV Iccinting", lub sijhawm sib txawv ntawm cov pwm, thiab qhov saum npoo av ra tsawg dua 0.01 μ m;
Kev tswj qhov kub thiab txias: kom tsis txhob muaj microstructure deformation a "kev tsim kho txias
Kev hais txog kev ua kom zoo: los ntawm cov txheej txheem ntawm cov tub ntxhais nrog pob zeb diamond {}} Zoo li cov pa roj hmab (DLC), thiab ib qho kev sib txhuam kom tau siv los ua kom tiav.
Ntau Cov Khoom Siv Lub Tshuab Txhaj Tshuaj Ntau Lawm
Rau cov khoom lag luam uas xav tau cov ntaub ntawv ua ke ntawm cov ntaub ntawv muag muag thiab cov cuab yeej nyuaj, xws li cov xim tsheb thiab cov xim dual / multi {}} Kev txhaj tshuaj xim yog qhov tseem ceeb. Cov ntsiab lus tseem ceeb ntawm cov pwm tsim rau lub cuab yeej siv hluav taws xob:
Teb ob - Kev txhaj tshuaj xim: Siv cov qauv hluav taws xob "kub khiav" kub
Cov kab sib xyaw: los ntawm kev txhim kho lub rooj vag txoj haujlwm (cov khoom siv muag khoom (cov khoom siv tawv) thiab lub zog tawv)
Synchronization ntawm kev tso cai: tsim ib qho - theem ejection qhov nyuaj, ua ntej qhov kev ncua ntev ntawm tsawg dua lossis sib npaug rau 0.02mm.
3, kev siv thev naus laus zis siv: kaw - nplai tswj los ntawm tsim rau huab hwm coj ntau lawm
1. Lub Tshuab Ntsuas Ntshav Nruab Nrab thiab Kuaj Tshuab
Qhov precision ntawm cov pwm ncaj qha cuam tshuam rau cov khoom tsim nyog cov khoom tsim nyog. Kev tshawb fawb ntawm kev ua pwm rau kev txhaj tshuaj kho mob polded feem (xws li insulin cwj mem koob yas dhos):
Ultra precision machining: siv tsib axis txuas siab {}} ceev 3000 tov, ua ke nrog kab noj hniav hluav taws xob, ua ke nrog kab noj hniav hluav taws xob, ua ke nrog kab noj hniav hluav taws xob, ua ke nrog kab noj hniav hluav taws xob, ua kom sib xyaw ua ke nrog ± 0.003mm;
Nrhiav tau los online: Sib koom ua ke Laser Scanner thiab Coorinate Coator
Nto Kho: Kom tau raws li cov cai ntawm biocompatibility, saum npoo ntawm cov kab noj hniav yog polished rau daim iav tiav (ra<0.02 μ m), and then a hydroxyapatite coating is deposited using plasma spraying technology, with a coating thickness uniformity of ± 5%.
2. Sim rhuav tshem cov txheej txheem optimization
Kev txheeb xyuas cov teeb meem muaj peev xwm ua ntej los ntawm CAE simulation tuaj yeem txo cov pwm ntawm cov pwm. Kev tsim kho cov txheej txheem ntawm qee lub tsheb nkag grille pwm:
Pwm sau simulation: Mouldflow Software tau siv los soj ntsuam cov txheej txheem sau tau, thiab nws tau pom tias muaj kev pheej hmoo ntawm "luv txhaj" hauv thawj tus qauv tsim (meltt tsis sau qhov kawg mesh). Qhov teeb meem tau daws los ntawm kev nce tus naj npawb ntawm cov rooj vag (los ntawm 2 mus rau 4) thiab kho cov channel lub dolite (los ntawm φ 8mm);
Kev txheeb xyuas cua txias: simulation qhia tau hais tias cov qauv dej qub ua rau muaj qhov sib txawv hauv thaj tsam 15℃hauv cov khoom. Los ntawm kev siv "Conformal Waterway + NanoFluid Txias" Technology, qhov kub qhov sib txawv tau txo mus rau 3 degree, thiab lub sijhawm voj voog raug txo los ntawm 45s rau 32s;
Kev tawm tsam kev twv ua ntej: Raws li cov khoom shrinkage cov ntaub ntawv (pp Khoom siv shrinkage tus nqi 1.8-2.2 hli rau cov khoom lag luam. Them nyiaj los ntawm kev ntxiv rov qab deformation (0.5 hli) rau lub pwm ua ke, thiab tswj cov ntsuas kev ntsuas tsis pub dhau 0.3mm.
3. Kev sib xyaw ua ke ntawm cov tshuab ntau lawm
Txhawm rau kom tau raws li cov neeg siv khoom lag luam muaj ntau lawm pob tshab, qee cov khoom siv pwm tau tsim cov khoom siv cov khoom siv hauv tsev:
Pwm Is Taws Nem ntawm tej yam (IOT): Kub, thiab cov sensors ntawm cov pwm kom sau tiag tiag moulding cov ntaub ntawv thiab upload nws rau huab. Cov neeg siv khoom tuaj yeem pom cov xwm txheej ntau lawm los ntawm lub txawb app;
Kev Txij Nkawm: Raws li lub tshuab kev kawm algorithms los tshawb xyuas cov ntaub ntawv sensor, kwv yees cov kab mob pwm (xws li Slider Kev thaiv thiab kub khiav tsis tau, txo cov nyiaj tsis tau them nyiaj los ntawm 60%;
Zoo traceazeability: txhua yam khoom yog khi nrog cov txheej txheem ntsuas kub thiab lub sijhawm sib tw)
